History of zinc. Mechanical and physical properties of zinc alloys.

The designations in the table are as follows: casting in a cauldron - K; casting in sand molds - P; casting under pressure - D.

Casting method Grade of alloys Relative elongation, % Tensile strength, MPa (kgf/mm2) Hardness, NV
K TSA4 о, TSA4 1,8 256 (26) 70
Д ZnA14A 1,2 196 (20) 70
KD CA4M1v 0,5 196 (20) 65
KD ZnA14Cu1A, TsA4M1 o, TsA4M1 1,01,7 215 (22)270 (28) 8080
П ЦА4М3 о 1,0 235 (24) 90
К ZnA14Cu3A, 1,0 215 (22) 85
Д CA8M 1,51,5 235 (24)270 (28) 7090
KD CA4M3 1,5 290 (30) 90
CA CA30M5 8,01,0 435 (44)370 (38) 115 115

Physical properties of zinc casting alloys in accordance with GOST 25 140-93.

Alloy grade Specific heat capacity at 20 °C, J/kg × deg-1 Temperature coefficient of linear expansion in the temperature range 20-100 °C, a x10-6, deg-1 Temperature range of hardening, °C Density, (kg/m3) x10-3 Thermal conductivity, W/m x degree-1
CA4M1 440 26,5 380-386 6,7 109
CA4 410 26,0 380-386 6,7 113
CA8M1 - - 375-404 6,3 -
CA4M3 427 29,5 379-389 6,8 105
CA30M5 - - 480-563 4,8 -

Brazing and welding

Zinc alloys can be joined by both brazing and welding. But technologically, these processes are used mainly to repair surface defects, because brazed and welded joints have low strength. Tin-lead solders can only be used to braze nickel-plated parts using acidified zinc chloride flux. A solder containing 17.5% Zn + 82.5% Cd has good results. In this variant flux is not required. Carry out welding in a reducing flame, using additives of the same alloy as the items to be welded.

Casting Alloys

They are widely used for casting carburetor bodies in the automotive industry: parts of hydraulic brakes, speedometers, pumps, radiator grilles, as well as in other industries and household appliances - for cast parts of instruments, fittings , etc. These alloys must not be used at low and elevated temperatures because their hardness is reduced by 40% at 100°C, their strength by 30% and they become very brittle at temperatures below 0°C.

Protective coatings

Such coatings are not only applied to products to increase corrosion resistance, but also for decorative purposes. Depending on the application conditions, protective two- and three-layer coatings of varying thicknesses are used. As an alternative coating is usually used nickel, chromium and copper.

Buy, price

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